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Inside our factory

See where your cable is made.

Real footage and photos from our production line: conductor pay-off, twisting, take-up and boxing. No stock photos on this page.

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On the line

Production

From conductor to 305 m roll.

  • Conductor pay-off feeds the line under tension control
  • Pairs twisted and wound onto take-up reels
  • Four colour-coded pairs per cable
  • Measured into 305 m pull boxes or reels
  • Palletised and loaded in our warehouse
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Process

Six steps, photographed.

  1. Conductor

    Conductor

    Conductor fed into the line from the pay-off.

  2. Twisting

    Twisting

    Pairs twisted and wound onto take-up reels.

  3. Four pairs

    Four pairs

    Four colour-coded twisted pairs per cable.

  4. Take-up

    Take-up

    Finished cable wound onto the reel.

  5. 305 m boxing

    305 m boxing

    Measured and boxed in 305 m.

  6. Loading

    Loading

    Palletised, wrapped and loaded.

Factory gallery

Made on our own line, up close.

Guide wheels, conductor pay-off, twisting and take-up: the work behind every reel. Tap any photo to enlarge.

Guide pulleys and orange cable on the production lineGuide pulleys and orange cable on the production linePay-off stations on the linePay-off stations on the lineConductor pay-off at the start of the lineConductor pay-off at the start of the lineFinished cable: four twisted pairsFinished cable: four twisted pairsColour reels lined up across the floorColour reels lined up across the floorPairs twisting onto the take-up reelPairs twisting onto the take-up reelCopper conductor spool on the production lineCopper conductor spool on the production lineColour reels lined up on the floorColour reels lined up on the floorJacketed cable winding onto the reelJacketed cable winding onto the reelOrange cable coming off the lineOrange cable coming off the lineInsulated core on the take-up reelInsulated core on the take-up reel
Precision, metre by metre (video poster)0:18

Precision, metre by metre

Guided, twisted and wound clean, then packed.

Film

Precision, metre by metre.

Eighteen seconds on the line: the conductor guided over the pulleys, pairs twisted, cable wound clean and even, then packed for importers and distributors.

  • Real footage, filmed on the production floor
  • Real material, refined: selected, cleaned and colour-graded
  • Captioned, so it works with the sound off
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The whole process, step by step.

Under 20 seconds each, captioned, so you can watch with the sound off.

How network cable is made, step by step (video poster)0:19

How network cable is made, step by step

Pay-off, the line, cores, pairs, winding, packing, loading.

Factory notes, in five frames (video poster)0:17

Factory notes, in five frames

The spool, the pulleys, the pairs, the winding, the box.

DPhoto of David coming soon

Meet your contact

Hi, I'm David.

Export sales, TC Cable

We are a cable factory in China, and we built this channel so the world could reach us without a middleman. When you write here, you are not speaking to a trading desk — you are speaking to me, David, the person who can open our line, book capacity for your order, and walk you through production on a live video call. Source pricing. Factory schedule. One clear contact from the first question to the loading photos.

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Talk to David

See the line before you order.

Book a live video call with David and walk through our production line, or send your spec for a quote.

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